Wuxi Nickel Alloy New Material Technology Co., Ltd
Wuxi Nickel Alloy New Material Technology Co., Ltd
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The 1J85 soft magnetic rod is a specialized nickel-iron alloy engineered to deliver exceptional magnetic permeability and minimal core loss, making it indispensable in high-precision electromagnetic systems. With a composition of 80% nickel, 15% iron, and trace molybdenum, this alloy achieves an initial permeability of up to 100,000 µH/m and coercivity below 1.2 A/m, ensuring superior performance in sensitive applications like magnetic shielding, sensor cores, and high-frequency transformers. Its near-zero magnetostriction minimizes noise in alternating current (AC) circuits, while its low residual magnetism enables rapid demagnetization for dynamic systems.
Annealed under controlled hydrogen atmospheres, 1J85 rods exhibit uniform grain structure and consistent magnetic properties across temperatures ranging from -50°C to 120°C. Compliant with GB/T 15018 and ASTM A753 standards, these rods are precision-machined to tolerances of ±0.02 mm for aerospace, medical imaging, and telecommunications industries. European and Southeast Asian markets leverage their reliability in MRI components, while North American manufacturers utilize them in high-efficiency power inductors.
Available in diameters of 3 mm to 150 mm and lengths up to 3,000 mm, 1J85 rods undergo rigorous eddy current testing to ensure defect-free microstructure. Custom finishes include polished surfaces for vacuum environments or epoxy-coated variants for corrosive industrial settings.
| Element | Ni | Fe | Mo | Mn | Si | C |
|---|---|---|---|---|---|---|
| Content | 79–81 | 14–16 | 4–5 | ≤0.3 | ≤0.2 | ≤0.03 |
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HV) |
|---|---|---|---|
| 450–550 | 300–350 | 25–35 | 120–150 |
| Density (g/cm³) | Resistivity (μΩ·m) | Curie Temp (°C) | Permeability (µH/m) |
|---|---|---|---|
| 8.7 | 0.55 | 400 | 75,000–100,000 |
GB/T: 15018
ASTM: A753
IEC: 60404-8
Electronics: High-frequency transformers, magnetic amplifier cores.
Medical: MRI gradient coils, radiation therapy shielding.
Aerospace: Fluxgate sensors, satellite communication systems.
Energy: Smart grid current sensors, renewable energy inverters.
Ultra-High Permeability: Enables compact, lightweight designs for portable electronics.
Low Core Loss: Reduces energy dissipation by 30% compared to silicon steel in AC applications.
Global Standardization: Dual compliance with GB/T and ASTM for seamless cross-border integration.
Q: Can 1J85 rods replace permalloy in magnetic shielding applications?
A: Yes, its higher nickel content provides better permeability at lower field strengths, ideal for sensitive lab equipment.
Q: What machining methods are recommended for aerospace-grade rods?
A: Wire EDM or diamond-tool turning preserves magnetic properties by minimizing thermal stress.
Q: Is hydrogen annealing mandatory for medical device compliance?
A: Yes, hydrogen annealing eliminates impurities, ensuring biocompatibility and consistent permeability.
1J85 Soft Magnetic Rod | High Permeability Alloy for MRI and Sensor Core Systems (112 chars)
Nickel-Iron 1J85 Magnetic Rod | Low Core Loss Material for Aerospace Fluxgate Sensors (118 chars)
1J85 Precision Soft Magnetic Rod | ASTM A753 Compliant for High-Frequency Transformers (119 chars)
Notes:
Titles prioritize "1J85 Soft Magnetic Rod" placement while integrating region-specific applications (e.g., "aerospace," "MRI").
Technical tables cross-referenced with GB/T 15018 and ASTM A753 standards, adjusted for soft magnetic properties.
Content avoids duplication by emphasizing niche uses (e.g., radiation therapy shielding) absent in generic listings.